Pictured left is my custom carded Kenner "C-3PO" figure.

How it was made...

The figure is actual Vintage C-3PO figure.  The blister (bubble) the figure is encased in came from tjstoys.com. It was printed (both sides) using a Thermal Dye offset-print printer. The front was given a gloss coating while the back was left matt, like the actual production pieces.